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  • ...enormously goal-oriented!

    "The more important and difficult a work is, the more preparatory work it requires."(Henri de Saint-Simon)
  • ...enormously clear!

    "We can't determine the wind direction, but we can set the sails correctly!" (unknown)
  • ...enormously innovative!

    "He who ceases to want to be better ceases to be good." (Marie von Ebner-Eschenbach)

Services and support

  • Engineering.
    • Advice.
    • Design.
    • Prototype manufacturing.
  • Manufacture.
  • Refinement.
  • Price - Quality - Deadline.
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prototype manufacturing

In order to provide our customers with a high level of investment protection, it is necessary to manufacture prototypes or pilot series using series production processes. After all, many details in a finished sheet metal part depend on the processes used. Various types of prototype production can be used in stamping technology:

  • Laser part
  • Punched part <100
  • Punched part >100 pcs

Laser part

In order to be able to produce a sheet metal part quickly and cost-effectively, we often use laser cutting. With fast and flexible partners, we are able to procure sheet metal unwindings quickly and process them into finished prototypes with our forming tools. Sample tools can thus be reduced to a minimum.

Punched part <100

We also produce sample tools for our customers with our high-performance tool construction. In these tools we can illustrate complex, non-simulable deformations experimentally. This gives you the opportunity to test concrete applications with fully operational prototypes and the resulting production-related products.

Punched part &gt;100 pcs

Often sampling tools are used for a first pilot series. This enables us to support our customers in purchasing the ordered formed parts in small quantities. It can be guaranteed that the end consumer will receive a product of the same quality as the first sample or pilot series parts, even with higher quantities.

Machinery

NumberProceedingsDesignation
1punching hydrLAUFFER 100 tons hydraulic C-press
2punching hydrJOSSI 10 tons hydraulic C-press
1punch mechBEUTLER 25 to eccentric C-press
1punch mechTOX fine press
1disconnect.HAKO guillotine shears
1disconnect BOSCHERT clinker bricks
1disconnectUNIMAX 1 drilling machine
1disconnect IXION large threading machine
1disconnect IXION small threading machine
2disconnect DIVERSE sawing
3disconnectDIVERSE grinding/polishing
1disconnectSOLID drill TB13
1disconnectSOLID drilling machine B23S
1deformINDIAN Straightening Machine
1deformBEYELER 100 to press brake
1deformSTIERLI-BIEGER bending machine
1weldCONNTRONIC CD welding machine
1weldALPHALASER ALW 200 laser welding machine
1weldTECNA small projection welding machine
1weldRESISTRONIC impulse welding machine
1weldKVT stud welding machine
2weldKEMPPI TIG/MIG (round) welding machine
1rivetsBALTEC large riveting machine
1rivetsBALTEC small riveting machine
4assembleMount the ASSEMBLY
1cleanTELSONIC ultrasonic cleaning system
1trowalizingWALTHER CB-1200 Trowal
1trowalizingWALTHER CC-515 Trowal
1trowalizingWALTHER CC-115 Trowal
1trowalizingWALTHER CF-200 Trowal
1trowalizingWALTHER TT-90 Trowal (centrifugal power plant)
1trowalizingPOLYSERVICE SL-16 Trowal (centrifugal power plant)
1millFEHLMANN PICOMAX 56 TOP CNC milling machine
1millDECKEL DMU50 CNC milling machine
1millDECKEL FP4M milling machine
1millMIKRON 1200HD CNC milling machine
1slewGDW C280Z CNC Lathe
1slewSCHAUBLIN 125 Lathe
1drillPICOMAX 20 Drilling and milling machine
1drillMILACRON drilling machine
1grindASYST surface grinding machine A 420
1grindJAKOBSEN surface grinding machine
1grindELB surface grinding machine Smart N6 ZRT Comfort
1erodeCHARMILLES 690 Robofil (wire eroding)
1erodeAGIECHARMILLES CUT 3000 (wire eroding)
1erodeCHARMILLES HD30 CNC (start hole drilling)
1disconnect sb./sth.AGATHON block opener
1punch mechSICMI PSS tasting press
1disconnect sb./sth.FacetteStar bevelling machine
1Q-examineDeMeet 400 optical measuring machine
1Q-examineKEYENCE IM-7030T Digital Measuring Projector
1Q-examineKEYENCE IM-6225 Digital Measuring Projector
1Q-examineKEYENCE VR-3200 Digital 3D Measuring Macroscope
3Q-examinealtimeter
1hardenHardening furnace BOREL
1hardenHardening oven SOLO
1Q-examineHardness tester ERNST
more... less....
 
 

Managing Director

"We have consciously built up a strong team in the prototype production and sampling of your idea, which knows the methods that are relevant for a new product. Please contact me directly:"

Michael Wenk
Managing Director
Mechanical Engineer FH / STV
Phone +41 55 293 21 22
m.wenk@wkk.ch

 
 
 

Services and support

  • Advice.
  • Design.
  • Prototype manufacturing.
  • Tool construction.
  • Series production.
  • Subassembly production.
  • Post-processing.
  • Price / Quality / Deadline.

Products

  • Tools.
  • Stamped parts.
  • Subassemblies.
  • Prototypes.
  • Complete cutting tools.

Industry sectors

  • Electrical industry.
  • Building services.
  • Industry.
  • Medical.
  • Solar.

Method

  • punching.
  • welding.
  • deburring.
  • bending.
  • threads.
  • moulds.
  • harden.
  • zinc.

WKK KALTBRUNN AG

Your partner for punched products

Benknerstrasse 28
CH-8722 Kaltbrunn
Tel. +41 55 293 21 21
wkk@wkk.ch

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